Datasheet version: 03/2025

Composition 

 FF Magna Core is a san-mai layered stainless damascus made of a CPM MagnaCut central core and UHB AEB-L + AISI 304 jacket. MagnaCut is a groundbreaking American-made powder metallurgy stainless steel for knives. Its excellent combination of toughness, corrosion, and wear resistance makes it a great choice for small folders, choppers, and kitchen knives.

Machining conditions

Our products are soft annealed to achieve optimal machinability, with a hardness of approximately 280 HV. You can use all conventional machining methods. Avoid cutting or shaping the material with machine shears. We recommend using a bandsaw, milling, laser cutting, or waterjet cutting. For optimal core centricity, place the blade edge at the outer rim of the billet. The core thickness slightly increases from the center to the edges.

• Milling – monolithic carbide mill — Vc50-60 m/min
• For hard-milling (sizing) with monolithic carbide, mill feed up to Vc100 m/min
• Milling with VBD mill — Vc55-80 m/min
• Milling with HSS-Co mill — Vc14-16 m/min
• Drilling – HSS-Co drill — Vc10-12 m/min
• Drilling – PVD coated carbide drill —Vc60-80 m/min.

Grinding

You can grid our steel on all conventional types of grinders. We recommend belt-grinders or Berger grinding machines. For belt grinders, we recommend sanding belts with ceramic grains, like 3M Cubitron II; however, all ranges of conventional abrasives are usable (for example, SAIT, Klingspor, Norton, VSM, etc.). Avoid overheating (tempering) the steel while grinding. When heat-treated, it may lose the required properties.

Soft annealing 

Our materials are soft-annealed, and you don’t need to repeat this process. Annealing is only necessary if the material will be further reforged. In such cases, the steel structure and properties are not guaranteed. The procedure is as follows:

• Heat the material in a furnace to 900 °C / 1652°F
• Hold at the temperature for at least 2 hours
• Slow cooling in a furnace to 595°C (15°C/h) / 1100°F (25°F/h)
• Remove material from a furnace and keep slow cooling on the air.

Hardening

Hardening is essential to achieve full corrosion resistance and the final hardness of the steel. The steel must be hardened by a professional company using vacuum technology, such as Bodycote. Recommended hardening process:

• Preheating temperature 845-870°C / 1550-1600°F
• Austenitizing temperature 1100°C / 2012°F. We do not recommend 1205°C, due to the Damascus composition.
• Hold at the temperature for 20 minutes
• Cooling by nitrogen gas (overpressure 2-3 bars) or by air up to the temperature 50°C / 122°F
• Prefer oil-bath hardening to increase the final hardness; salt-bath hardening is also possible.
• Immediate deep freeze -150/-196 °C / -302/-384°F and hold for 1-3 hours. Hardness will increase by +1 HRc).

In case of a heat-treating failure, the material can be re-hardened only once. Multiple re-hardening cycles will cause material degradation.

Tempering

Tempering has to begin as soon as possible, no later than one hour after hardening.

• For knife blades, we recommend tempering process 2x2h 180°C / 356°F
• To keep blade flexibility, we recommend a minimal tempering temperature 150°C / 300°F
• Tempering over 400°C / 750°F causes lower corrosion resistance.

Etching

To properly contrast the damascus steel layers, etching the material (blade) is necessary.You can experiment with various etching techniques depending on your skill level. By following the steps below, you’ll achieve good results.

• Ensure that the blade’s surface is smooth, clean, and free of scratches (etching won’t hide imperfections). Finished up to 1000+ grit or polished.
• Properly degrease the blade; cleaning it in the soap-water works well.
• Before etching, test the solution on a sample piece of heat-treated material.
• Before immersing the blade, check for surface dirt in the solution. The etched part has to be degreased and clean. Do not use automatic stirrers or shaking baths during etching. The etching solution can be reused multiple times.
• After etching, neutralize the blade using Na₂CO₃ (Sodium carbonate) or NaHCO₃ (Baking soda). You can also use soap water and properly clean the etching residues from a blade.
• Dry the etched blade properly. We recommend spraying the blade with WD-40 (or similar) and drying again to remove any residues.
• For enhanced contrast, lightly polish the etched blade on a buffing wheel. We recommend testing this on a sample piece first.
• To make your etching solution more reactive, increase the temperature, concentration of FeCl₃, or add vinegar.

Marking

FF MAGNA Core

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